We – EPG Team the greatest worm gearbox, couplings and gears manufacturing unit in China with 5 distinct branches. For more specifics: Cell/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828 /

Large Velocity Successful Semi-Automated Die-Reducing and Creasing Device

1. Technical specs:

Product	Unit	MY1200	MY1300	MY1500
Max. Paper Size	mm	1200*780	1300*960	1500X1100
Min. Paper Measurement	mm	350*350	400*four hundred	500X400
Max. Die-cutting Dimension	mm	1180*760	1280*940	1480X1080
Max. Speed	sh/h	-5000	-4600	-4000
Max. Wor ept Strain	T	300	three hundred	three hundred
Max. Paper Thickness	mm	one-seven	one-7	1-seven
Die-reducing Precision	mm	±0.5	±0.5	±0.five
Total Power	KW	15	15	19
Total Bodyweight	KG	11500	13000	16000
Total Dimension	mm	5150*4000*2145	5670*4100*2145	6100*4600*2205

 

1. Functions of the device:

Main Functions:

1. The Bobst kind reduce framework makes the cutting platform motion like a scissor, it will recognize a total and less difficult cut.
2. Principal worm equipment utilizes alloy copper materials, following the knowledgeable operator’s manual scraping remedy and rigorous common screening, it can guarantees the driving areas 10 years lifestyle.
3. The primary chains adopt imported British Renold brand name, the variances of ten chains are less than .2mm.
4. The link amongst gear box and driving shaft adopts sleeve and pin construction guaranteeing a powerful connection.
   1. Speed:  

The equipment adopts frequency controller to achieve stepless velocity acceleration which can attain to 4500 times for every hour. During actual creation, it can typically run at 3600 to 4000 moments for every hour according to the quality of the board. If the quality of the paper is excellent, a very good operator even can operate the machine at 4200 instances for each hours without emotion also challenging.

1. Safety:

As it is revealed in the picture of the device, the machine adopts rear part paper feeding method which retains the operator absent from the die-cutting element. The mounting and adjustment of the die plate is also done outside of the die-chopping component with sensors and detectors at die-chopping part to guarantee that the device can not be started out when the die-reducing plate is at adjustment standing.
Besides the sensors at die-chopping portion, there are sensor or technique switches at window element to make the complete machine at checking standing to ensure its safety.

1. Operation convenience:

There is Man-equipment interface mounted in the control panel which will displays the security position of the machine as nicely as malfunctions to facilitate the operator. Camera is also put in in front of the operator for him/her to check the operation standing at the shipping part.

1. Main Structures and Crucial Substance Used
   1. 4 Primary Large Parts:

They are referring to: bottom station, transferring platform, higher platform and device wall. The base station is produced of grey solid iron -HT two hundred the transferring system is ductile iron – QT 42-10 and the machine wall is high quality A3 steel.

1. Main Drive:

The 11 KW Siemens Motor together with the pneumatic clutch, worm shaft and worm gear forms a shifting set to make certain steady pressure out put of not considerably less than 300 tons.

 
The content for the worm shaft is 40Cr with quenching therapy and equipment hardness HRC 45-fifty. the material for the worm is copper alloy – ZQAL9-4.

 
The bearing that is employed is SKF. The bush is copper alloy ZQSn6-6-3.

1. Die-reducing and Creasing Part:

The travel is transferred through crank rod to pendulum which will deliver the moving system to transfer up and down to achieve die-reduce and creasing goal.
The pendulum is created of substantial quality ductile iron. The pendulum axis is accomplished by induction harden with floor hardness HRC forty three-48. The width of the pendulum is 250mm and diameter of pendulum shaft 70 mm – completely stick to the specification of 1080 type automated die-slicing and creasing equipment. In comparison with automatic die-slicing and creasing device which is utilised for cardboard die-slicing, this type of semi-computerized die-chopping and creasing machine is mostly utilized for corrugated board which needs much less stress for die-slicing, in this case fairly some producers have made smaller sized width on the pendulum and more compact diameter on the pendulum shaft. We keep broader pendulum and greater diameter on its shaft to make our device last for a more time existence.                                    
The die-chopping plate makes use of 7 mm seventy five Crl plate which has a lot more hardness and life span than the manganese plate.  

1. Board Conveying:

It adopts 3-cam intermittent positioning device to guarantee the boarding conveying correct and stable.

 
The equipment employs gripper bar variety with 12A extended joints chain which is much less in excess weight and less shock to the intermittent device underneath the precondition to ensure the energy of the chain. The manufacturer of the chain is Renold U.K with high specific and top quality. .    
The Gripper bar adopts aviation aluminum with three bridge kind- light-weight in bodyweight and substantial in power.

1. Electric Element

The electrical elements are made and assembled in accordance to the European CE common and utilizes entire world broad identified manufacturer products.

1. Set up of Die

The die mounting and dismounting adopts facet withdrawing techniques which time conserving and simple for procedure.
There are two ways for the fixation of the die-either by bolt or clippers which are subject to customer’s advice.
The chase loc ept is pneumatic which is basic, handy and reliable.

1. Special Figures of Our Machine:
   1. Clever And Unique Entrance Lay Design and style:

In contrast with the card board sheet, the corrugated board has much more strength. If the corrugated board abnormally reaches to the front lay, it will damage the entrance lay and the gripper bar when the entrance lay reaches to its optimum placement.
Generally the producers will set up sensors on this component to end the equipment when the paper is fed abnormally to the entrance lay. However, when the device is working at the higher velocity, the inertia will provide the machine to operate for a even though to make the front lay to its highest point and then also damage the front lay and the gripper bar.
Our special style is that when the irregular board feeding occurs and getting detected, the entrance lay can never ever reaches to its optimum position which can make free from front lay and gripper bar damages simply because of irregular paper feeding.
As it is our special layout, so there is no image to be demonstrated listed here.

1. Optional Shipping Platform:

In accordance to the requirement of the customer we can do the shipping platform either square kind or E kind (as proven in the photo) . If the shopper has ample pallets, he can select sq. variety. If the shopper does have enough pallet, he can select, E variety platform for which will also give 4 delivery trolleys.                     

1. Pneumatic Pre–loading and Lifting Stage Unit:

The pre-loading device is pneumatic pushed. When a single paper measurement is set, when you do other pile of pre-loading, there is no bother of you to reset the pre-loading device, you can just push the button and the equipment will do for you.
The lifting step unit is also pneumatic to facilitate the conveying of the paper pile.

1. Dancing Roller Feeding:

Very some of the die-chopping device producers use direct feeding technique which is the operator will feed the board directly to the mouth of the gripper. What we have discovered that the feeding time to the gripper is only .3 seconds which can make the board feeding work hard and inaccurate.
Our equipment employs an extra dance roller feeding technique whose board feeding time can be extend to .6 next. Jointly with the conveying parts it helps make an less difficult function of the operator and more quickly in efficiency of the machine.
For case in point:  If an operator operates the direct feeding semi-automated die-reducing device at 3300 sheets per hour, he can easily operate our device at 3700 – 4000 sheets for every hour.

1. Configurations:

 

Title	Brand and Origin	Remarks
Bearing	SKF Swiss	Key component
	IKO Japan or HangZhou, China	Not important component
Chain	Renold U.K	Primary Chain ( Discrepancy of significantly less than .2 mm for for every ten chains of equipment chain length)
	CHOHO Japan	Other Chain are Choho Japan
Relay	Omron Japan
Contactor, buttons	TELEMECANIQUE France
Image Electrical Swap	Fotek ZheJiang
Stabilizer	MEANWELL ZheJiang
Variator	Delta ZheJiang
Primary Motor	Siemens	Joint Undertaking
PLC	Delta, ZheJiang
Male-machine Interface	Delta
Pneumatic Parts	Sunrise, ZheJiang
Rotary Joints	SMC Japan
Motor at feeding and supply	CPG ZheJiang

 
 
 

/ The use of authentic gear manufacturer’s (OEM) element quantities or logos , e.g. CASE® and John Deere® are for reference purposes only and for indicating merchandise use and compatibility. Our organization and the outlined substitution areas contained herein are not sponsored, authorized, or made by the OEM. /