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Using Compact Worm Gearbox Miniature gears, Ever-Power has designed and built exclusive, high accuracy mini gearboxes that cannot be found somewhere else. Our miniature gearboxes can be found in several configurations, which includes worm and wheel, cross axis helical, bevel, inline spur, and more. We are able to also provide customized micro gearboxes that were created and built to meet your unique specifications.
E mail us for the mini gearbox your application requires, or request a quote upon a custom micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Equipment Drives | Mini Bevel Gearboxes
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Gear Drives
Miniature Inline Spur Gearboxes | Micro Inline Spur Velocity Reducers
Micro Gearbox Options
Gearboxes are also called reducers, gear reducers, acceleration reducers, equipment drives, and gearmotors. All terms can be used pretty much interchangeably. Please be aware that the links for our small gear drives include info on the full range of frame sizes for that series or style.
Bevel Box Micro Gear Drive
Our bevel package miniature equipment drives are application rated for the optimum balance of overall performance and cost. Torque can be balanced to meet your RPM and working life requirements. Lightweight with low backlash efficiency (less than 1°, with option of 1/2”).
Output torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input speeds up to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high levels of thrust in a concise package. They offer an result shaft at 90° from the input, and so are obtainable in gear ratios from 1:1 to 40:1. Lightweight but durable, with machined aluminium housings and hardened alloy steel gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: as low as ≤30 arc minutes
Rated for input speeds up to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc mins of backlash or better. Also known as “shaft to bore gearboxes,” the unit provide a single insight shaft that protrudes from opposite sides of the housing; output is usually a keyed bore. Standard single- and double-end shafts can be found and given keys and retainer rings. An array of equipment ratios and insight sizes are available to meet your needs.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Obtainable in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened metal gears, solid aluminium housings, and long term lubrication. They offer two input shafts on opposite sides of the body, with two result shafts perpendicular to the insight shafts. Our mini 4 shaft worm equipment drives deliver high effectiveness performance with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: less than ≈2°
Available with equipment ratios from 1:1 to 32:1
Rated for input boosts to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes produce an output at 90° from the input. They deliver superior functionality in a wide variety applications and are built with small footprints, making them perfect for functions where space is bound. They offer high effectiveness with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: as low as ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specially engineered for encoder applications, Ever-Power micro inline spur gear drives can be found in two frame sizes, and so are rated for speeds up to 3,000 RPM. Aluminum housings and stainless gears and shafts make these inline spur gearboxes difficult and corrosion resistant, for your the majority of demanding applications.
Result torque: up to 125 oz.-inches
Low backlash: as little as 15 arc minutes
Available with equipment ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature right angle worm gear reducers deliver superior performance with high efficiency, and feature rugged structure for challenging power transfer functions. Available in three equipment ratios (5:1, 10:1, 20:1), our small worm gearboxes are designed in extremely small footprints for applications where space is limited.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Compact footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power can engineer and manufacture a customized miniature gearbox to meet up your unique specs. We can produce custom micro gearboxes in any configuration your application requires, with output torque amounts as high as 900Nm. We can work from your gearbox designs, reverse engineer a preexisting unit, or help you develop an all-new style that provides the performance you need. Ask for a quote on a customized miniature gearbox or contact us to discuss your specific requirements.
The Ever-Power Advantage: Small is No Big Problem
Broadest collection of small gear reducers
Greased for life
Modifications and particular ratios available
Custom small gearboxes made to suit
Input & Output Shafts
Input and result shafts with drive key and retainer rings can be supplied to your specifications for any of our hollow bore miniature gearboxes. We provide a basic selection of single ended or double ended shafts to put together in these gearboxes. All gearbox shafts are supplied with keys and retainer bands.
For P and PF series worm and wheel gearboxes use our P/PF gearbox shafts.
For E series crossed axis helical gearboxes use our E gearbox shafts.
For F series spur gearboxes, contact our software engineers to go over your particular needs.
We offer a broad selection of misalignment shaft couplings in in . and metric bore sizes. In . and metric precision ground shafts are available from stock.
Die-cast zinc casing – Various models for hands operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Perfect for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide range of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 are not self locking, all other ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Direct coupling between servo motor and worm gear is among the key strengths of EP worm gearmotors, which combine DC motor technology with exceptional toughness and wear resistance. Motor and gearbox are designed as one single, compact unit. Thanks to their reduced current draw, these gearmotors deliver more accurate control of operating temperature and higher effectiveness.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Range of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear business lead screw / ball screw adapted to your flexible modular concept.
Based on this we can select a wide variety of standard customizations to meet the requirements of various properties that are essential for each application.
If your application requires a gearbox with some special house such as small dimensions or low weight in relation to power, high efficiency, quiet and vibration-free operation, extended life, high level of resistance to vibration, pressure or temperature, integrated linear screw, or a mixture of such properties, our item range with more than 1000 different standard gearboxes is most likely a good start to have the ability to deliver a product that stands out in your favor.
Compact gearboxes are high-quality gearboxes for standard drives. The electric engine is included with the gearbox right into a single device (the first equipment is on the motor shaft). Separate gearboxes for connection to conventional IEC motors may also be supplied on request.
Because of the complexity of the gearboxes’ configuration, they can not be purchased in our e-shop. Our specialists will be pleased to help you create your selection. We are happy to send out you documentation or design a suitable set directly, on demand.
VANE MOTORS WITH GEARBOXES
Combinations feasible with all our vane motors
ATEX combinations possible
Stainless options possible
Special wishes possible
Ever-Power worm gearboxes possess earned a status to be a business benchmark worldwide. Our success came from our relentless drive for quality with state-of-the-art technology, all and will be offering worm gearboxes are affordable prices. High flexibility accorded through a wide choice of mounting choices, shaft configurations and engine interfaces, makes the Ever-Power worm gearbox the default choice for the market. The helical-worm and the double-worm edition, with or without the torque limiter, add up to the advantage, creating a highly versatile drive system.
Ever-Power Worm gearboxes provide high torque with low swiftness gear ratio. Being basic and compact in design, these gears can perform higher gear ratio compared to the helical gears. These worm reduction gears having screw type characteristics act like helical gears, but its helix position is typically comparatively bigger) and its body is normally quite lengthy in the axial direction. The gears in these gearboxes can be correct or left-handed depending upon the purpose.
Mounting choice include universal housing, side flanges, foot (horizontal and vertical), shaft mounted with torque arm. Available in Solid shafts (one or dual), with torque arm or torque limiter.
EXCELLENT Geared Motors. Ever-Power gearboxes and geared motors are the electro-mechanical key components for low backlash, easily running and highly dynamic drive systems.
Our high-performance gear devices are built to withstand the toughest industrial applications.
The gear housings are machined on all sides and permit diverse mounting positions and applications, producing them much sought after in the industry. As a result our geared motors are often to be found as part of our customers own machines.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design backed by FEM (Finite Element Method). This tooth geometry ensures optimum rolling get in touch with under load.
The special tooth root design in combination with tooth helix angle, tooth depth, the materials used and surface finish maximizes load capacity. This high gearing capacity allows smaller tires to be utilized for the same torque, and smaller sized gears with remarkable power density can also increase reliability. Ever-Power geared motors are as a result incredible space savers.
Gearing produced with such micro-geometric precision allows the gearing perform required for troublefree rolling get in touch with to be substantially decreased and then the gear backlash to end up being minimized.
Double chamber shaft seals developed by Ever-Power are used as standard in parallel shaft, shaft installed and helical worm gears for a higher level of tightness.
Ever-Power’s modular gear technology meets certain requirements of advanced drive systems:
Excellent power density
Diverse mounting options
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are made for those more demanding applications where compact size, high torque, high ratio, low backlash, low noise and long lifetime are required. Provided in 9 sizes, these worm gearboxes could be supplied with free insight shaft, with hollow bore input shaft and electric motor flange, and double reduction combination units for slow quickness applications. Using cast iron housings, top quality bronze alloy worm tires and extended life bearings, reliability and efficiency are the key features of this range.
High Precision Right Position Transmission
WIDE RANGE Of Ratios
Special Surface Treatments
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