China high quality CHINAMFG Xlt Type Star Spider Transmission Connection Coupling Flexible Elastic Couplings

Product Description

XLT Star Type Flexible Coupling  (JB/T10466-2004)

♦Description

♦Basic Parameter and Main Dimension(JB/T3241-1991)   

Note:
N.m= Norminal torque; d1.d2= Diameter of shaft hole
1. The value of A can be determined according to the needs of users, but the mass of the intermediate sleeve should not be greater than 1.6% of the circumference force at 0.78D calculated according to the norminal torque.
2. The critical speed should be checked.

♦Other Products List

♦Our Company

HangZhou CHINAMFG Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective. 

♦Our Services
1.Design Services
Our design team has experience in cardan shaft relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.

2.Product Services
Raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→ Packing → Shipping

3.Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.

4.Research & Development
We usually research the new needs of the market and develop the new model when there is new cars in the market.

5.Quality Control
Every step should be special test by Professional Staff according to the standard of ISO9001 and TS16949.

♦FAQ
Q 1: Are you trading company or manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of couplings.

Q 2: Can you do OEM?
Yes, we can. We can do OEM & ODM for all the customers with customized artworks of PDF or AI format.

Q 3: How long is your delivery time?
Generally it is 20-30 days if the goods are not in stock. It is according to quantity.

Q 4: Do you provide samples? Is it free or extra ?
Yes, we could offer the sample but not for free. Actually we have a very good price principle, when you make the bulk order then cost of sample will be deducted.

Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstance. 

Q 6: What is the MOQ?
A: Usually our MOQ is 1 pcs.

Q 7: Do you have inspection procedures for coupling ?
A: 100% self-inspection before packing.

Q 8: Can I have a visit to your factory before the order? 
A: Sure,welcome to visit our factory.

Q 9: What’s your payment?
A: T/T. 

♦Contact Us

Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China

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Are there any industry standards or guidelines for designing and using spider couplings?

Yes, there are industry standards and guidelines that provide recommendations for designing, selecting, and using spider couplings in various mechanical systems. These standards help ensure the safe and reliable operation of spider couplings in industrial applications. Some of the relevant standards include:

• AGMA 9002-B15: This American Gear Manufacturers Association (AGMA) standard provides guidelines for the selection and application of flexible couplings, including spider couplings. It covers topics such as coupling types, misalignment, torque capacity, and lubrication.
• ISO 14691: This International Organization for Standardization (ISO) standard specifies methods for testing the torsional stiffness of flexible couplings, including spider couplings. It outlines procedures for determining the dynamic torsional stiffness and related parameters.
• API 671: This American Petroleum Institute (API) standard provides guidelines for special-purpose couplings used in petroleum, chemical, and gas industry services. It covers design, manufacturing, inspection, and testing requirements for couplings, including those with elastomeric elements.

While these standards offer valuable insights, it’s important to note that specific industry requirements and applications may influence the design and selection of spider couplings. Manufacturers, engineers, and designers should also consider factors such as torque, misalignment compensation, environment, and system dynamics when applying these standards to their designs. Adhering to industry standards ensures that spider couplings are properly designed, installed, and used to meet the intended performance and safety criteria.

How do you diagnose and troubleshoot issues related to spider couplings in machinery systems?

Diagnosing and troubleshooting issues with spider couplings requires a systematic approach to identify the root cause of the problem and implement effective solutions. Here are the steps to diagnose and troubleshoot spider coupling-related issues:

1. Visual Inspection: Conduct a thorough visual inspection of the coupling, looking for visible signs of wear, damage, or misalignment. Check for cracks, tears, and irregularities in the elastomeric spider.
2. Vibration Analysis: Use vibration analysis tools to assess vibration levels during operation. Elevated vibration can indicate issues such as misalignment, wear, or unbalanced loads.
3. Performance Monitoring: Monitor the performance of connected machinery or equipment. If there’s a decrease in torque transmission, efficiency, or overall performance, it could be attributed to coupling problems.
4. Alignment Check: Ensure proper alignment between shafts connected by the coupling. Misalignment can cause uneven load distribution and lead to coupling wear.
5. Temperature Monitoring: Monitor the temperature of the coupling during operation. Abnormal temperature increases could point to excessive friction and wear.
6. Inspect Fasteners: Check for loose or worn-out fasteners such as bolts, nuts, and screws that secure the coupling components. Loose fasteners can contribute to misalignment and coupling issues.
7. Inspect Lubrication: Check the lubrication of the coupling components. Inadequate or degraded lubrication can lead to increased friction and wear.
8. Consider Environmental Factors: Evaluate the operating environment for factors such as temperature variations, humidity, and exposure to chemicals. Environmental conditions can affect coupling performance.
9. Review Maintenance Records: Review the maintenance history and records of the coupling and connected equipment. This can provide insights into past issues and potential causes.

Based on the diagnostic results, appropriate troubleshooting steps can be taken. These might include adjusting alignment, replacing damaged components, re-lubricating, or replacing the elastomeric spider. Regular maintenance and prompt troubleshooting are essential to ensure the reliable and efficient operation of machinery systems utilizing spider couplings.

What are the advantages of using a spider coupling in industrial applications?

Spider couplings offer several advantages that make them a popular choice for various industrial applications. Here are the key advantages:

• Misalignment Compensation: Spider couplings can accommodate angular, axial, and parallel misalignments between connected shafts. This ability to compensate for misalignment reduces stress on components and extends equipment lifespan.
• Flexibility: The elastomeric spider provides flexibility that allows for slight movements between the shafts. This flexibility helps prevent excessive wear, reduces vibration transmission, and minimizes the risk of component failure.
• Vibration Dampening: The elastomeric material of the spider acts as a shock absorber, dampening vibrations generated by rotating machinery. This can lead to improved equipment performance, reduced noise, and enhanced operator comfort.
• Easy Installation: Spider couplings have a simple design with minimal components, making them easy to install and replace. Their design eliminates the need for precise alignment during installation, saving time and effort.
• Torque Transmission: Spider couplings efficiently transmit torque from one shaft to another, ensuring that power is effectively transferred between connected components.
• Minimal Maintenance: Spider couplings require minimal maintenance due to their self-lubricating and wear-resistant elastomeric material. This reduces downtime and maintenance costs for industrial machinery.
• Compact Design: Spider couplings have a compact and lightweight design, making them suitable for applications where space is limited. Their small size allows for easy integration into various systems.
• Cost-Effective: Spider couplings are relatively inexpensive compared to other coupling types, making them a cost-effective solution for a wide range of industrial applications.
• Electric Insulation: In applications where electrical isolation is important, spider couplings made from electrically insulating materials can prevent the transmission of electrical currents between shafts.
• Wide Range of Sizes: Spider couplings are available in various sizes and configurations to accommodate different shaft diameters and torque requirements.

Due to these advantages, spider couplings are commonly used in industries such as manufacturing, automation, packaging, material handling, and more, where flexibility, misalignment compensation, and efficient torque transmission are essential for optimal equipment performance.

editor by CX 2024-03-10